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Our Factory
At Safia Apparels Ltd., our state-of-the-art factory is the heart of our production excellence—equipped to deliver superior garments with innovation, sustainability, and compliance.
Located in B-64/65 BSCIC Industrial Estate, Fatullah, Narayanganj
Modern Facilities
Modern Facilities, Global Standards
Our factory in B-64/65 BSCIC Industrial Estate, Fatullah, Narayanganj is equipped with state-of-the-art machinery from the UK, Japan, Taiwan, Korea, and China. From knitting and dyeing to sewing, embroidery, and finishing, every stage meets international standards to deliver high-quality garments for men, women, and children.
The Journey Of Our Garments
Each stage is executed with precision and care—ensuring every product meets the highest standards before reaching our clients worldwide.
Factory Machines Overview
Browse spotlight machines, then switch tabs for full lists.
Knitting
Automated knitting for speed & consistency
Finishing
Professional finishing for perfect handfeel
QC Systems
Integrated quality checks throughout
Packaging
Efficient, safe packing for dispatch
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Machine Type
Brand
Knitting Process
Advanced knitting machines ensure precision and high-quality fabric production. Our versatile setup caters to a wide range of fabric requirements while maintaining exceptional standards.
1
Step 1
Sample fabric
Key stage in our precision knitting workflow.
2
Step 2
Design analysis
Key stage in our precision knitting workflow.
3
Step 3
Machine selection
Key stage in our precision knitting workflow.
4
Step 4
Machine setup for design
Key stage in our precision knitting workflow.
5
Step 5
Sample knitting
Key stage in our precision knitting workflow.
6
Step 6
Sample approval
Key stage in our precision knitting workflow.
7
Step 7
Bulk production
Key stage in our precision knitting workflow.
8
Step 8
Grey fabric inspection
Key stage in our precision knitting workflow.
Dyeing Department
Dyeing transforms fabrics into vibrant, long-lasting materials with precision and care. Using advanced techniques, we ensure consistent colors, durability, and premium quality.
Precision Dye Baths
Tightly controlled temperature and time ensure shade consistency.
Approved Chemicals
Responsible, high-quality chemicals for durable, safe colors.
Thermal Control
Profile-managed heating for uniform penetration and fastness.
Finish & Handfeel
Post-dye finishing delivers softness, fastness, and longevity.
Preparation
- Cleaning, desizing, scouring, and bleaching to remove impurities
- Optimized for superior dye absorption
Dyeing
- Immersion in controlled dye bath with monitored temperature and time
- Fabric and garment dyeing methods based on requirements
- Sample checks to ensure shade accuracy
Post-Dyeing
- Soaping to remove excess dye
- Colorfastness treatment
- Softening for texture
- Thorough rinsing and drying
Fabric Inspection Process
Comprehensive, multi-step inspection ensures flawless results and compliance at every stage.
1
Phase 1
Pre-Production
Quality, durability, and color accuracy tests • Shrinkage, strength, and colorfastness checks • Buyer sample approval before production
2
Phase 2
In-Process
Defect detection (stains, holes, misprints) using a 4-point system • Defects documented and corrected during production
3
Phase 3
Final Inspection
Garment checks for size, fit, and specifications • Labeling, packaging, and metal detection as needed
Sewing Workshop
Precision, Craftsmanship, Efficiency
Our sewing workshop combines precision, craftsmanship, and efficiency to produce high-quality garments. Skilled operators and continuous quality checks ensure superior stitching from simple to intricate designs.
Warehouse Storage
Efficient Storage and Timely Deliveries
Our warehouse enables efficient storage and management of raw materials and finished goods with advanced inventory systems, quality handling, and climate control—supporting timely deliveries and customer satisfaction.
Partner with Our Manufacturing Excellence
Discover how our modern facilities, global standards, and rigorous processes can support your next collection.